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15000kg/h Three Effect Falling Film Evaporator In Chemical Pharmaceutical Industry

Jiangsu Hanpu Mechanical Technology Co., Ltd
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15000kg/h Three Effect Falling Film Evaporator In Chemical Pharmaceutical Industry

Brand Name : HANPU

Model Number : HP-MEE

Certification : ISO9001,CE

Place of Origin : Jiangsu,China

MOQ : 1 set

Price : 100,000USD~2,500,000USD/SET

Payment Terms : T/T,L/C,D/A,D/P

Supply Ability : 1 set/90days

Delivery Time : 90 days

Packaging Details : Package with strong strap

Applicable Industries : Manufacturing Plant, Food & Beverage Factory

After Warranty Service : Video technical support, Online support, Spare parts

Name : Three Effect Falling Film Evaporator

Main use : Chemical pharmaceutical industry

Advantage : good price

Power Source : Steam

Machinery Test Report : Provided

Feature : Low steam consumption

Vacuum degree : Adjustable

Warranty of core components : 1 year

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15,000 kg/h Three-Effect Falling Film Evaporator for Chemical & Pharmaceutical Industry
Designed for continuous concentration and mother-liquor recovery, Hanpu’s three-effect falling film evaporator (15,000 kg/h) delivers high throughput with low specific steam consumption. Operating under vacuum with staged effects, the system reuses latent heat to minimize utilities while protecting heat-sensitive actives, intermediates, and APIs.
15000kg/h Three Effect Falling Film Evaporator In Chemical Pharmaceutical Industry
Energy Efficiency
Multi-effect heat reuse (E1→E2→E3) achieves a steam economy of ~3.5–4.0 kg water/kg steam; optional TVR/MVR can further reduce OPEX.
Gentle, Clean, Compliant
Vacuum, low residence time falling-film evaporation protects product quality. Contact parts in SS316L with sanitary welds support cGMP practice.
Stable & Scalable
Anti-scaling design, inline density/conductivity control, and PLC/HMI automation keep concentration on-spec during long campaigns.
Process Overview
  1. Feed & Preheat: Metered feed is preheated via condensate/heat recovery to cut live steam.
  2. Effect 1: Live steam heats E1; generated vapor becomes the heating medium for E2.
  3. Effect 2 & 3: Successively lower pressures/temperatures maintain gentle boiling and high overall ΔT utilization.
  4. Separation & Control: Vapor–liquid separators ensure clean condensate; inline density or refractometer governs discharge/recycle.
  5. Vacuum & Condensing: Final vapors condense in a surface condenser; non-condensables are removed by the vacuum system.
Key Specifications — 15,000 kg/h Model (Illustrative)
Parameter Unit Value / Notes
Evaporation capacity kg/h 15,000
Raw steam consumption kg/h ≈ 4,500 (typical three-effect)
Steam economy kg water/kg steam ~3.5–4.0 (higher with TVR/MVR)
Operating temperatures (E1/E2/E3) °C ~99 / ~76 / ~53 (vacuum operation)
Materials of construction Product side SS316L (optional SS304); gasket/elastomer per solvent/cleaning chemistry
Automation & control PLC/HMI, flow–T–P–level–density/conductivity, alarms, historian, remote support
Cleaning CIP with validated recipes; short downtime; optional SIP where applicable
Typical applications APIs, intermediates, solvent-bearing liquors, mother-liquor recovery, crystallization feed prep
System Views
What You Receive
  • Process design with heat & mass balance, utility summary, and PFD/P&ID.
  • Detailed engineering, fabrication, FAT/SAT, installation & commissioning.
  • Performance test at guaranteed throughput and concentration targets.
  • Operator training, spare parts plan, and lifecycle optimization service.
Quality & Compliance
  • ISO-aligned QC procedures; pressure vessels per applicable codes.
  • Hygienic design principles for pharma: drainability, smooth finishes, dead-leg control.
  • Documentation package: material traceability, ITP/QCP, manuals, and validation support.
About Hanpu
Hanpu engineers and delivers energy-efficient MEE/MVR systems for chemical and pharmaceutical plants worldwide. Our integrated EPC capability and responsive service help you reduce OPEX, meet compliance, and run reliably at scale.

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